ROAMSAFE Safety Door Fitting Instructions:
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Remove existing fly door by removing Philip head
screws on hinges, four on each hinge [ON SOME DOORS IT MAY BE LESS] you
will use these for the safety door later, remove fly door catch fittings on
door and frame, drill out catch fitting holes with 3mm bit and insert small
canoe clip. [NO 14]
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Remove the white blocks
off the hinge side of the Roamsafe door; it may prevent the door from lining
up so leave them off until you have finished installing the door.
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Set
door into place open the slide panel, reach in and activate the main bolt by
pushing the auxiliary bolt in, this will hold the door in place, pack door
up from bottom by 5mm, centre the door [FOR JAYCO AND SOME 5TH WHEELERS CLIP
THE PACKERS [NO 17] INTO THE HINGE] drill 2x3mm holes in centre of slots in
top and bottom hinge, insert 4 hinge screws check on the inside to see how
the door lines up making sure there is room for your keeper box! If it looks
okay, drill and insert the rest of the hinge screws.
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To
fit triple lock keeper box [NO 16] line up striker to centre of keeper box
hole, mark with pencil, using keeper plate [NO 2] as a template drill two 6
mm holes from the outside, fit with screw and sleeve nut. [NO 4&8]
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To
fit keeper box [NO 1] sit on inside step, pull the safety door closed so the
main bolt is behind the flange, line auxiliary bolt with canoe clip hole [SEE
MAIN FITTING DIAGRAM NO 13] on the keeper box, making sure you have 2 mm gap
from top of main bolt to top of main hole, mark with pencil, using keeper
plate [NO 2] as a template drill two 6 mm holes from the outside and fit
keeper box and keeper plate [NO 2] together with the screw and sleeve nut.
[NO 4&8] Drill and install keeper plate rivet [NO 9] as in fitting diagram.
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If
the lock is too far away from keeper box push the large canoe clip [NO 13]
into the hole at top of keeper box.
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Remove dead lock knob from where [NO 5] go's on the outside main door by
unscrewing it, sometimes the inside will undo first, if this happens you can
use a pair of pointy nose pliers to hold it, if it is still to tight, undo
the two screws in the main lock plate and remove from door, put a pair of
pliers on the inside piece then undo it, put back together and screw the new
flat knob on. [NO 5&6]
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To
fit magnet [NO 7&10] place on the magnet receiver [NO 11] with the screw in
place, press the Roamsafe door against the outside door letting the screw
mark the holes, Screw in by hand, Don't Drill! Drill only if it's metal
inside the door then use a 3mm bit.
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Screw on door buffer [NO 3&18] on the top and bottom of main outside doors
to support safety door.
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Replace the white blocks you removed at the start check to see if they
interfere when closing the door, if they do slice them in half and refit.
Auto step instruction if fitted.
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Remove sensor magnet from old fly door refit on side
were the main bolt protrudes on Roamsafe door mark off sensor on motor home
and fit with rivets. [NO 15]
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